Pond Boss Forums GENERAL QUESTIONS Pond Boss Painting an aluminum boat

I just acquired a 3F aluminum boat. The 3F's stand for free, floats and fishes! It needs to be cleaned up and painted. Any suggestions on what type/brand of paint to use????????? I have tried the typical Rustoleum aerosol products in the past to no avail.

Solvent based Epoxy. Sherwin Williams, if you have one around.

I have an aluminum boat that I painted 20 years ago and besides for the normal wear and scratches on the bottom it looks like brand new. You need to buy the right kind of paint. That would include a zinc phosphate primer and the proper paint to go over it. The primer is extremely important on aluminum. I bought mine directly from Lund boat company. They will sell you everything you need, same stuff they use. I sanded the entire boat mostly with an orbital sander with tough spots done by hand. Then I sprayed each layer, primer and final coat, one at a time with baking after each coat. I baked the paint using a kerosene powered torpedo heater. Do this by first spraying primer inside, turn the boat upside down on blocks and prime the outside. The boat should be blocked just high enough off a concrete floor that you can insert a metal duct attached to the torpedo heater to blow the heat under the boat. Since heat rises it will mostly stay under the boat and the whole boat will heat up baking both inside and outside at once. You may want to put some cardboard around some of the perimeter to keep all the heat from leaking out between the boat and the garage floor. I think I attached either cardboard or plywood to some 2 by lumber that could sit on the floor and block some of the heat in. Repeat this with the final coat. I used the rough floor paint on the inside (also directly from Lund) with the final finish coat of smooth paint on the outside. Heat the boat until it's almost too hot to keep your hand on it very long. You are looking for about 250 degrees. Keep the heat on for 20 to 30 minutes being carefull to monitor at all times and turn the heater on and off as needed to keep it hot. You will have a bulletproof coat of paint that will be one with the metal if you do all of this right. I went this route because where I worked we painted aluminum for marine use, and that's how we did it. I found that is also how Lund did their boats so I bought the whole works from them. I did a 16 foot deep vee boat with a quart of primer (it goes farther) and a quart of each interior and exterior. The whole process is not as bad as it sounds and it you really want it to last this can't be beat. I don't think even epoxy will stick unless the aluminum is acid etched or primed properly. Now since 20 years ago there might be better paint systems to use so I would contact an aluminum boat maker, find out what they use, and buy it from them. If you find like I did that it is still being baked on, then here's a method that will do it.

I have a couple of them but painting has never entered my mind. Doubt that it ever will.

I agree with bz. Without going thru the proper prep steps and using the proper primer, it'll peel. We'd paint 5052 H-32 by acid washing it, then using DuPont Imron, then baking @ 160° for 30 minutes. That was for truck bodies, not boats, but it held up pretty well for stuff that went down the road.

I've heard of guys media blasting the inside of their boats, then using a paintable truck bed liner on the inside only, to help deaded the noise and make it non-slip.

Scuff it up with scotch brite, wash it off with Ivory dish soap, rinse it off with clean water. Shoot 2 or 3 coats of a properly mixed solvent based epoxy, let cure properly. Good to go!

Don't forget the mask with inorganic filters, those epoxies are nasty stuff. IIRC they're charcoal filters?

Yeah, hacking that stuff up is not fun

My dad and I painted our duck boat with Tuff Coat Paint on the inside of the hull. On the outside we used the Tuff Coat Paint primer and then painted it with a Camo Stencil Kit. It's used in brackish water, sandy, rocky environments and so far has held up well since we painted the boat two years ago. I really like the Tuff Coat brand products. The boat was an old Starcraft aluminum boat we got for free from a friend who had it hanging in his garage for 20+ years. The Tuff Coat inside is a great non slip surface and does seem to deaden the noise a bit. I think the primer was the key and making sure the boat was super clean before application of the primer and paint.

Thanks for all the info. Being that I live in Texas, I wonder if I would need to bake it if I waited until summer. There are days when you can fry an egg on the hood of a pickup!!!!!